EC0004A -- GENERAL INFORMATION

EC0004A APPLICATION:
The EC0004A conveniently interfaces a PLC or transducer with a proportional solenoid.

DESCRIPTION:
The EC0004A has been designed to meet the various requirements of mobile and industrial hydraulic control applications. EC0004A cards are versatile, cost effective and easily integrated into new or pre-existing designs. Much of this is a result of the unique ability each card has to accept 4 different signals. The EC0004A can accept any of the following input types: Potentiometer, 0-10V, 0-5V, or 4-20mA. The card takes these signals and converts them into a PWM output suitable for a Brand EFC-Series valve or other proportional valves that meet the proper specifications.

GENERAL SPECIFICATIONS:
  • Voltage Supply 12-30 VDC
  • Operating Temperature -40°C - 70°C (-40°F - 158°F)
  • Storage Temperature -40°C - 70°C (-40°F - 158°F)
  • Max Continuous Output Current 2.5 Amps
  • Output Type PWM , Pulse Width Modulation, 0-100% Duty cycle
  • Frequency 107Hz +/- 5 Hertz
  • Weight, fully assembled 0.151kg (0.332lb.)

    EC0004A -- INPUT SPECIFICATIONS
    Potentiometer
    Wiper Input Impedance 10K Ohms
    Wiper Input range 0-10V
    Potentiometer guidelines
    Resistance 2K-10K Ohms
    Minimum Power rating 1/8th Watt
    0-10 Volt Input Terminal block 2, Pin 9
    Input Impedance 10K Ohms
    Step response Output current will equal:
    ((Input voltage x 0.1) (max current - min current)) + (min current)
    For every volt of input, output will change 1/10 its full range.
    0-5 Volt Input Terminal block 2, Pin 10
    Input Impedance 10K Ohms
    Step response Output current will equal:
    ((Input voltage x 0.2) (max current - min current)) + (min current)
    For every volt of input, output will change 1/5 its full range.
    4-20mA Input Terminal block 2, Pin 11
    Input Impedance 250 Ohms
    Step response Output current will equal:
    ((Input current - 4mA) (0.0625) (max current - min current)) + (min current)
    For every milliamp of input, output will change 1/16 its full range.
    Enable Input When Enable is left open (high) the unit is operational. When the enable line is connected to ground (low) the board output immediately goes to 0 Amps.
    Impedance Greater than 1M Ohm
    High state EN pin voltage 1.04V +/- 0.1V, Reading taken with a 40M Ohm Load
    Source current while pulled low 5.11uA
    Ramping Enable Input When Enable is left open (high) the unit is operational. When the enable line is connected to ground (low) the board output ramps down to the minimum output setting at the rate set by ramp adjustments.
    Impedance 5.444K Ohms
    High state REN pin voltage 5.98V +/- 0.15V Reading taken with a 40M Ohm Load
    Source current while pulled low  5.11uA
    EC0004A -- ADJUSTMENTS
    Minimum output or zero setting Clockwise rotation increases minimum output
    0 - 1.5 Amps
    Maximum output Clockwise rotation increases maximum output
    0.05 - 2 Amps
    Maximum output will always be 50mA greater then the minimum output
    Ramping Down or Fall time Clockwise rotation increases ramp time
    0.1 - 12 Seconds,
    Ramping Up, or Rise Time Clockwise rotation increases ramp time
    0.1 - 12 Seconds


    ADJUSTMENT PROCEDURE:
    Adjustments are made by turning a trim pot screw. The trimmers are 25 turn, end to end devices. The trimmers have a built in slip clutches so over rotations do not damage them. It may be necessary to turn the adjustment screw several turns to observe a change in output. Start by adjusting the min output, and then adjust the max output to the desired level. The best way to fine tune adjustments is to observe the function response or speed. It is important to make adjustments in the following order.

    1. Minimum output: Start by setting the master Potentiometer or input signal to zero. Turn the trimmer clockwise until the function begins to move. Now turn the trimmer back counter clockwise, one full rotation past the point of any visible movement.

    2. Maximum output: Start by setting the master Potentiometer to the 100 position on the dial. Turn the trim pot counter clockwise to decrease function speed. Turn the trim pot clockwise to increase function speed. Function maximum speed will be limited to the max flow capabilities of your hydraulic system. Do not rotate the trim pot past the point of an observable increase in function speed.

    3. Ramp up: This feature changes how quickly the valve can open. Clockwise turns increase the amount of delay. Counterclockwise turns decrease the amount of delay.

    4. Ramp down: This Feature changes how quickly the valve can close. Clockwise turns increase the amount of delay. Counterclockwise turns decrease the amount of delay. Use discretion when making this adjustment, this will affect how quickly your function stops.

    ENABLE INPUTS:
    The Enable Inputs can be used to turn the controllers output on and off, without having to switch on/off the main power source. The EC0004A cards are supplied with two unique types of Enable inputs, EN and REN. When the EN line is switched to ground the control will go into sleep mode. It will be as if the controls power source has been turned off. When the EN line is switched back to its normal state, open to ground, the control output will again respond to user input. A soft start can be achieved using the controllers Ramp Up adjustment. The Ramping enable input, REN, allows for soft start and soft stop enabling. The REN input is also activated by being switched to ground. When the REN is activated the control will respond as if the user input signal has been turned off and the controls output will ramp down to the set minimum output value. When the REN input is returned to its normal state the control output will ramp up to the output level that corresponds with the user input signal. Soft start ramp and Soft stop ramp times are set using the onboard trim pots that are labeled UP and DOWN.


    TYPICAL SYSTEM CONFIGURATIONS:

    Note: Inputs are additive when two or more are used simultaneously. Other configurations are possible, contact factory for more information.

    Contents ©2003 BRAND HYDRAULICS. All Rights Reserved.
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